How We Produce Welded Iron Gate Frames in Our Workshop

Starting with an Inquiry and On-Site Measurement

Every gate begins with a conversation. You send us photos of the opening and a description of what you need, whether that is a sliding gate, a swing gate or an electric parking gate. We then visit the site to measure the opening, check the ground level, and look at the surrounding wall or pillars.

We measure at several points, because walls are rarely perfectly straight. Clearance for the gate leaf, the swing arc and the drive system all depend on these numbers, so we record them carefully before anything goes into production.

Drawing and Written Specification

Once we have the measurements, we prepare a drawing and a written specification. It lists the frame dimensions, profile sizes, infill pattern, hinge or track positions and the type of automation if you have chosen one.

• Frame dimensions and clearances
• Steel profile sizes and wall thickness
• Hinge, roller or track positions
• Finish and color choice

You review and approve the drawing before we start cutting, so changes are cheap at this stage.

Cutting and Preparing the Steel Profiles

In the workshop, we cut the steel profiles to the lengths shown on the approved drawing. Accurate cutting matters because small errors compound when several pieces are joined into one frame.

We deburr the cut edges and check each piece against the drawing before it moves to the welding table. Pieces are grouped by frame so nothing gets mixed up between jobs.

Assembling and Welding the Frame

The frame is assembled on a flat jig, which holds the corners square while the welds are made. Clamping the pieces in position is what keeps the gate from twisting later, so this step gets close attention.

We weld the joints, then let the frame cool and check its squareness and diagonals. Any distortion from heat is corrected before the frame leaves the welding area. Infill bars or mesh are added at this stage according to the specification.

Finishing: Galvanizing and Powder Coating

To protect the steel, we use hot-dip galvanizing and powder coating where the project requires it. Galvanizing gives long-term corrosion protection, and powder coating adds the color and finish you selected.

Surface preparation is done before finishing, since paint and coatings only adhere well to clean, properly prepared steel. We inspect the finished frame for coverage and surface quality.

Installation and Final Checks

On installation day, we fit the frame into the prepared opening, set the hinges or track, and align the gate so it moves freely. Where automation is included, the motor, sensors and controls are mounted and tested.

We check the gate through its full range of motion, confirm that clearances are correct, and walk through operation with you. Exact safety and clearance values are confirmed with the engineer on your project.

Frequently asked questions

How long does it take to produce an iron gate frame?

Timing depends on the size of the gate, the finish required and the current workload, so we confirm the schedule after the drawing is approved. Your specification will state the expected production and installation dates.

Do you measure the site before making the gate?

Yes. We visit the site to measure the opening and check the ground and surrounding structure before any steel is cut. This prevents mistakes that would otherwise only appear at installation.

Can the gate be made to work with an electric motor?

Yes, we design the frame to suit electric sliding and swing gate automation. The hinge or track positions and clearances are planned at the drawing stage so the motor and sensors fit correctly.

Why is galvanizing used on iron gates?

Hot-dip galvanizing protects the steel from rust, which is important for an outdoor gate exposed to weather. It is often combined with powder coating to give both protection and the color you want.

Common mistakes to avoid

The most common mistake is ordering a gate without accurate site measurements, which leads to clearance problems. Skipping review of the drawing and specification can also mean a finish or automation option is missing when production begins.

Our recommendation

Before approving the drawing, confirm the swing or slide clearance, the position of the motor and the finish you want, since these are hard to change once welding starts. Ask us to walk through the specification with you on site if anything is unclear.

Summary

We build welded iron gate frames in our Tel Aviv workshop through a clear process of measurement, drawing, cutting, welding, finishing and installation. Each step is checked so the gate fits the opening and works smoothly.

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